95%

Failure Reduction

24/7

Live Monitoring

100%

Tool Traceability

Cloud

Centralized Visibility

How It Works

Press Machine

PLC Counter

IoT Gateway

Cloud Database

Tool Life Engine

Dashboard

Key Features

Automatic Stroke Counting

Count machine strokes directly from PLC signals.

Tool Life Calculation

Calculate consumed and remaining tool life automatically.

Remaining Life Monitoring

Track balance strokes and remaining tool percentage.

Maintenance Alerts

Receive alerts before tool failure occurs.

Tool History

Maintain complete maintenance and replacement records.

Real-Time Dashboards

Live monitoring and reporting from anywhere.

Dashboard Monitoring Parameters

Current Tool Status

Total Strokes

Remaining Life

Maintenance Due

Last Replacement

Tool Life %

Applications

Press Shops

Sheet Metal

Automotive

Forging Industry

Plastic Molding

Machine Shops

Technology Stack

Allen Bradley PLC Siemens PLC Mitsubishi PLC Delta PLC IoT Gateway MQTT OPC UA Modbus TCP Node-RED Cloud Database MySQL SQL Server

Smart Alert System

Email Alerts

SMS Alerts

WhatsApp Alerts

Dashboard Notifications

Reports

Tool Life Report

Tool Usage Report

Replacement History Report

Maintenance Report

Breakdown Analysis

Tool Cost Analysis

Business Benefits

Prevent Tool Failures

Increase Tool Life

Reduce Maintenance Cost

Reduce Downtime

Better Planning

Industry 4.0 Ready

Prevent Tool Failure Before It Stops Production

Get real-time visibility into die life, maintenance schedules and tool health.

Request Free Demo